ReCatalyx Gasify

Overview

A gasification package for suitable biomass or prepared residual fuel, producing syngas for a defined thermal or downstream conversion duty. The reactor operates with controlled oxidant supply. Gas cleaning and residue handling are selected together with the end user specification; raw syngas is not assumed suitable for engines or fuel synthesis.

Product capabilities

• Feed handling
• optional dryer
• metering feeder
• gasifier and refractory
• air or oxygen supply as selected
• gas cooler

Feedstock and input

Qualified biomass, selected biosolids or specified prepared fuel. Moisture, ash behavior and contaminants determine feasibility.

Core components

• Feed handling
• optional dryer
• metering feeder
• gasifier and refractory
• air or oxygen supply as selected
• gas cooler
• cyclone or filter
• tar treatment
• contaminant polishing
• ash extraction
• flare or oxidizer
• analyzers
• gas detection and PLC

Process

Prepare feed; gasify; cool and clean gas; verify composition; use in an approved burner or downstream process.

Design basis

Establish gas heating value, tar and particulate limits, ash fusion behavior, oxidant and auxiliary loads.

IoT measurements

Feed, oxidant flow, reactor temperature, pressure, syngas analysis and cleanup pressure drop.

IoT architecture

Local PLC/HMI, buffered historian and secure gateway; remote alarms and reports. Cloud loss does not stop local control. See common architecture and acceptance tests.

Future capability

Detect operating instability and reconcile gas quality with feed changes; operators maintain the approved envelope.

Typical applications

U.S. biomass and biosolids processors, industrial heat users and licensed renewable fuel developers.

Pilot validation

Prove gas specification, tar control, emissions, residue quality, net energy and sustained operation on actual feed.

Problem and deployment scope

Thermal conversion and syngas

How it works

• Feed handling
• optional dryer
• metering feeder
• gasifier and refractory
• air or oxygen supply as selected
• gas cooler

Architecture

Confirm data sources, field interfaces and operating requirements during discovery. Integration compatibility is reviewed for each deployment.

Integrations

Interface availability and supported protocols require product-specific confirmation.

Deployment

Scope, installation, security, acceptance criteria and training are agreed with the project team.

Use cases

U.S. biomass and biosolids processors, industrial heat users and licensed renewable fuel developers.

Documentation

This page describes the published product concept. Validated drawings, datasheets, compatibility and deployment documentation are supplied following technical review.

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