ReCatalyx EnergyTwin

Overview

An AI assisted plant intelligence product joining permitted asset data, laboratory records, mass and energy balances and operator actions. It can support any ReCatalyx package with evidence linked dashboards and reviewed recommendations. Dedicated PLCs and protection systems continue to run the physical process.

Product capabilities

• Qualified instruments
• edge gateway
• approved protocol adapters
• historian
• data quality rules
• asset register

Feedstock and input

Authorized historian, meters, gas analyzers, weather, laboratory and maintenance records.

Core components

• Qualified instruments
• edge gateway
• approved protocol adapters
• historian
• data quality rules
• asset register
• dashboard
• calculation engine
• model evaluation
• role based access
• audit log
• backup and reporting interfaces

Process

Acquire and validate data; calculate balances; identify anomalies; obtain review; record actions and outcomes.

Design basis

Specify data freshness, calibration, units, approved calculations, cyber boundaries and offline behavior.

IoT measurements

Validated tags, meters, lab context, data quality and model version; show measured values separately from estimates.

IoT architecture

Local PLC/HMI, buffered historian and secure gateway; remote alarms and reports. Cloud loss does not stop local control. See common architecture and acceptance tests.

Future capability

Forecast output, screen anomalies and draft reports with source evidence. Validate models on unseen operating periods.

Typical applications

U.S. energy owners and waste operators; global multi site operations with defined data rights and connectivity.

Pilot validation

Test data reconciliation, permissions, model error, restoration and operator handoff. Do not use AI as an independent protective function.

Problem and deployment scope

Advanced resources and plant intelligence

How it works

• Qualified instruments
• edge gateway
• approved protocol adapters
• historian
• data quality rules
• asset register

Architecture

Confirm data sources, field interfaces and operating requirements during discovery. Integration compatibility is reviewed for each deployment.

Integrations

Interface availability and supported protocols require product-specific confirmation.

Deployment

Scope, installation, security, acceptance criteria and training are agreed with the project team.

Use cases

U.S. energy owners and waste operators; global multi site operations with defined data rights and connectivity.

Documentation

This page describes the published product concept. Validated drawings, datasheets, compatibility and deployment documentation are supplied following technical review.

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